Reasons and solutions for compressed air purification (gas-water separator)

Deep purification of compressed air is an indispensable part of industrial production. This is mainly because compressed air will inevitably carry solid particles, water, oil and other pollutants during the generation and transmission process. If these pollutants are used directly without treatment, they will have a serious impact on production equipment, product quality and production safety.

A. Reasons for deep purification of compressed air

1. Reduce equipment loss and prevent equipment failure

Impurities such as solid particles, water and oil will cause continuous wear on mechanical parts, shorten the service life of equipment and increase maintenance costs. For example, oil will clog cylinders and pipes, causing system pressure to drop and pneumatic components to fail; water may cause corrosion and oxidation, reducing the working efficiency of equipment.

Purified compressed air can reduce the failure rate of equipment and improve the stability and reliability of production lines.

2. Avoid product contamination and improve product quality

In industries such as precision manufacturing, food processing and painting, unpurified compressed air may directly contaminate products and affect product quality and safety. For example, in food processing and pharmaceutical manufacturing, impurities in compressed air may cause product contamination or deterioration, damaging the company's image and market reputation. High-quality, pollution-free compressed air helps produce high-quality products and enhance the company's market competitiveness.

3. Ensure a healthy working environment and prevent occupational diseases

The microbial communities carried in compressed air, including but not limited to bacteria, viruses and fungi, are very likely to induce respiratory infections, such as colds and pneumonia, once inhaled by the human body without sufficient filtration, which seriously endangers respiratory diseases. Long-term work in such an environment is more likely to cause occupational diseases, which has a profound impact on the long-term health of workers.

B. Reference plan for compressed air purification system selection (gas-water separator)

Hongrijia YUKA has been deeply involved in the field of compressed air purification for more than 20 years. With its professional technical strength and rich industry experience, it provides customers with personalized and efficient compressed air solutions.

The compressed air gas-water separator is a perfect combination of centrifugal and flow collection principles, gravity and collision mechanisms, which can effectively remove liquid water mist in compressed air. It is a necessary pretreatment device for compressed air high-efficiency filters and refrigeration and adsorption compressed air dryers.

Removing water from compressed air is the primary task of compressed air purification. This water will not only cause pipeline corrosion, permanent damage to valves, cylinders, pneumatic tools and equipment, but also greatly reduce the filtration efficiency of post-processing filtration equipment.

After testing, Hongrijia YUKA high-efficiency cyclone gas-water separator performs well in removing liquid water from compressed air, and can remove more than 99% of liquid water. This high-efficiency performance ensures that the compressed air entering the subsequent equipment has a very low water content, which has a positive impact on dryers, post-processing filters and other equipment in many aspects, and significantly improves the performance of these equipment.

C. Advantages of YUKA high-efficiency cyclone gas-water separator

1. High water removal efficiency, can remove 99% of liquid water

The gas-water separator adopts advanced cyclone separation technology, combined with gravity and collision and other mechanisms, can efficiently remove liquid water mist in compressed air, and the water removal efficiency is as high as 99% or more. This excellent performance ensures that the water content of compressed air entering the subsequent equipment is extremely low, effectively extending the service life of equipment such as dryers and filters.

2. Small size, light weight, pipeline connection, can be suspended and installed

YUKA high-efficiency cyclone gas-water separator is small in size, light in weight, and adopts pipeline connection design, which is convenient for hanging installation. This feature not only saves valuable production space, but also simplifies the installation process and reduces installation costs.

3. The shell is die-casted with aluminum alloy material, with precise structure to ensure safe use

The shell is die-cast with aluminum alloy material, with precise structure and durable. All shells are strictly cleaned, degreased and specially anti-corrosion treated, and the corrosion resistance is increased by 3 times, ensuring the long-term stable operation of the equipment in harsh environments.

4. Reduce the cost of operation and maintenance

The efficient air-water separation capacity reduces the workload of subsequent dryers, filters and other equipment, reduces energy consumption and wear, and thus reduces the overall operating cost. At the same time, due to the reduction of downtime caused by equipment failure, the production efficiency and economic benefits of the enterprise have also been significantly improved.

Conclusion: In the process of cooperation, we are well aware that the specific needs of each customer are unique, so we always put in-depth understanding and accurate grasp of the actual needs of customers first. In view of key factors such as the customer's production environment, equipment type, compressed air consumption, and dryness requirements, we have taken a series of professional analysis and evaluation measures to tailor the air purification solution that best suits the needs of customers.